What are the safety technologies of precision high speed punching machines?

1. Precision high speed punching machine changes the operation mode of hand into the mold and realizes the out-of-mold operation, which is the fundamental measure to ensure the safety of the punching machine.

According to the different types of production, enterprises can adopt automatic line, multi-station punch, multi-station die, mechanized feeding, combined process (continuous mold, composite mold) and other measures to ensure the safety of stamping operations, and improve quality and efficiency, which is the direction of stamping technology development, but also an important content of enterprise technological transformation.

However, the above measures are only applicable to large-scale production types, the transformation time is longer, the investment is large, the technical requirements are large, and there are many difficulties in implementation.

At present, the stamping production of small and medium-sized enterprises should start from reality and add a simple feeding mechanism to the original mold to achieve out-of-mold operation. It can also improve the fixing, delivery, waste cleaning and other mechanisms of the existing mold, shorten the operation time in the mold, reduce the scope of the mold closure area, and achieve the purpose of convenient operation and safety.

2. High speed punching machine to transform stamping equipment to ensure the safety of machine tools.

Most of the existing punch clutches, brakes, control systems, electrical control systems, etc. have some problems, which are prone to motion loss control (even the car or the slider falls). In order to prevent this situation, we should analyze common accidents, take measures, recommend that the equipment manufacturing department improve the product finishing, and at the same time carry out safety technology transformation of the company's punching machines.

3. Provide personal safety protection devices for operators to prevent injuries caused by misoperation.

There are many types of punch safety devices, which can be summarized into isolation protection (such as two-hand starting switch, fence type, baffle type, handle type, pull-out type safety device) and brake protection (such as photoelectric type, inductive type, contact type safety device) two categories.

The main function of these guards is to ensure the safety of feeding operations, and at the same time equip other auxiliary facilities in the discharging and waste removal operations to ensure the overall safety of the punching operation.

On the one hand, the protective device will cause some interference to the normal stamping operation, on the other hand, all kinds of devices have a certain range of use restrictions, and the device and facilities may fail and fail. Therefore, in addition to technical improvements, measures should be taken to ensure that the high-speed punch can be locked in the event of a malfunction to prevent injuries to the hand after the protective device is installed.

The configuration of the protective device can realize the personal protection of the punching machine operation on the large surface and prevent the injury caused by misoperation. High-speed punching machine enterprises should take into account the specific production conditions, and develop and adopt various protective devices.