High speed punching machines can improve both product quality and company capacity

What are the stamping sequences of high speed punching machines, generally 2 or more stamping processes are combined into one process, which can reduce the number of molds and equipment, but also improve efficiency, reduce the number of stamping times, and improve the accuracy of stamping parts. Overall, high-speed presses can increase productivity and reduce costs.

1. What are the methods of high speed punching machine combination process?

In the work of high-speed punching machines, although there are many types of stamping processes, in the final analysis, there are no more than two: composite stamping and continuous stamping.

Improve material utilization and reduce material costs: In the stamping production of high-speed stamping machines, the raw material cost of the workpiece accounts for part of the manufacturing cost, so saving raw materials is of great significance. Improving material utilization is one of the important measures to reduce the manufacturing cost of stamped parts. This is especially important for workpieces with a high unit price.

Here's how to reduce the material cost of high-speed automatic punching presses:

(1) Improve the shape of the blank and arrange it reasonably.

(2) In the case of meeting the strength and use requirements of parts

(3) Reduce the lap edge, and use less waste into no waste discharge,

(4) Reduce the unit price of materials.

(5) Multiple pieces are formed at the same time, and then cut after forming.

(6) Change from single-column hovering sample to multi-column arrangement.

(7) Combined layout.

2. The importance of high-speed punching machine combination process

Under normal circumstances, in the case of high-speed stamping machine mass production, the operation process should be concentrated as much as possible, and composite stamping or continuous stamping should be adopted. Increase productivity and reduce costs. When producing small batches, it is advisable to use a single process stamping. However, sometimes in order to facilitate operation and ensure safety, it is necessary to properly concentrate the process.

3. What are the difficulties in the combination process of high-speed punching machine?

The feasibility of high-speed precision punching machine combination process is limited by many factors, such as the shape, size and accuracy requirements of stamping, the structure and strength of the crossbar, the difficulty of mold manufacturing and maintenance, and the equipment conditions of high-speed punching machines. After the combination of multiple processes, it should be ensured that the shape, size and accuracy of the stamping can meet the required conditions. After the process is combined, the mold should be structurally able to achieve the required action, and at the same time ensure sufficient strength.